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Pallet Conveyor Rollers


What is a pallet conveyor roller ?

Pallet conveyor roller is a conveying system designed for moving pallets. It typically consists of a series of parallel rollers arranged in a row. The working principle involves the rotation of these rollers to move the pallets. This can be achieved either through gravity or motor-driven mechanisms. The design and spacing of the rollers ensure smooth pallet movement. Additionally, sensors and stop devices can be integrated to enhance control and efficiency.

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Types of Pallet Conveyor Roller

At GCS, our diverse pallet conveyor rollers range caters to every need—from heavy-duty industrial rollers to lighter, more agile options—ensuring that no matter what you’re moving. The pallet conveyor rollers are crafted using the finest materials and undergo stringent testing to ensure durability and performance.

Gravity Roller Conveyor

This type relies on gravity and an incline to move pallets. It is suitable for light to medium loads and is commonly used for short-distance pallet transportation within warehouses. Pallets are placed on the conveyor rollers, and gravity, combined with an incline, moves the pallets along the rollers. This system is simple and relies on minimal mechanical components.

Motor-Driven Roller Conveyor

This type is driven by a motor to rotate the rollers, moving the pallets. It is suitable for heavy loads or situations where precise control is needed. A motor drives the rollers to move the pallets. Each section of the rollers can be controlled by drive cards and programmable logic controllers (PLCs) or sensors. This allows for precise control of the pallets’ speed and direction. This system is designed to handle large and heavy loads efficiently.

Chain-Driven Live Roller Conveyor: This type uses a chain to drive the rollers, making it suitable for handling large and heavy loads. It is commonly used in manufacturing facilities for efficient material handling. A motor drives a chain, which in turn rotates the rollers to move the pallets. This system is designed to handle large and heavy loads efficiently.


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Technical Specifications

◆ Roller Diameter: Light-duty rollers typically have diameters of 38mm, 50mm, 60mm, while heavy-duty rollers have diameters of 89mm. The choice of pallet conveyor rollers diameter depends on the load weight and transportation distance.

◆ Roller Spacing: There are various options, such as 79.5mm, 119mm, 135mm, and 159mm. The pallet conveyor rollers spacing is selected based on the size of the pallets and the efficiency of transportation.

◆ Material: Typically made of stainless steel to enhance durability and corrosion resistance. Stainless steel is suitable for environments with moisture or refrigeration.

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roller specifiacation


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Maintenance and Care

Regular maintenance is key to ensuring your pallet conveyor rollers operate smoothly. Start by checking the lubrication status of the rollers and bearings. Please make sure they are well-lubricated, replenishing or replacing lubrication as needed to prevent wear and tear. Additionally, a thorough inspection of the support structure must be performed. Look for signs of rust, cracks, or deformation, and ensure all connecting parts are securely fastened. Pay attention to any abnormal vibrations when the pallet conveyor rollers are running, as these could indicate potential structural issues. Lastly, verify the load-bearing capacity of the support structure to ensure it can handle the weight of the conveyor belt and goods.

Routine care also extends to the conveyor belt itself. Clean the surface with soft brushes, cloths, or specialized cleaners to avoid damaging the material. Be gentle—hard tools can cause unnecessary wear. Regularly inspect the motor and reducer for visible damage or leaks. Listen for any unusual noises, which could signal underlying issues. Keeping up with these maintenance tasks of pallet conveyor rollers will help extend the life of your conveyor system and ensure optimal performance.

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